Description
Our documentation kit (Technical file) contains sample documents required for CE certification as listed below. All documents are in MS Word files and you can edit them. You can make changes as per your organization’s need and within few days your entire Technical File with all necessary controls will be ready.
Content of IATF 16949:2016 Certification Documents with Manual, procedures, audit checklist
The contents of the document kit which we offer include more than 182 files as listed below:
- IATF 16949 Quality Manual (10 chapters): A sample IATF 16949:2016 manual for quick certification.
- IATF 16949 Annexure (15 Annexure): A sample IATF16949:2016 annexure of the quality manual for quick certification.
- IATF 16949 Procedures (20 procedures): It includes 20 procedures to implement the system in the company and comply with standard requirements.
- Process (28 processes): Process for Quality management system for process input and output interaction.
- Process Flow Chart (13 process flow charts): Process flow charts for Quality management system for process mapping.
- Exhibits (04 exhibits): exhibits for Quality management system for understanding the system.
- Work Instruction (32 work instructions): work instruction for performing and controlling of machine process work.
- Plan (06 plans): plans for Quality management system control, monitoring, and measuring.
- Forms for record keeping (60 sample forms): A set of 60 IATF 16949 templates and standard forms to demonstrate the implementation of the system.
- Audit checklist (more than 350 questions): All these audit questions can be easily customizable for making your own audit checklist.
- Document compliance matrix (1 file): as per IATF 16949 clause wise required document compliance documented information.
All the IATF 16949 documents provided are editable and the user can easily modify the name of the company, its logo and other things required by your company for the preparation of IATF 16949 documents of your company in 3 days for quick certification.
Documented information package: –
- Maintain documented information (including procedures at few places) Scope, quality manual, process, policy etc.)
- Retain documented information (Forms – templates)
1. Quality Manual (10 Chapters):
1 General Information
2 Authorization Statement and GEC Profile
3 Control & Distribution
4 Context of the organization
4.1 Understanding the organization and its context
4.2 Understanding the need and expectations of interested parties
4.3 Determining the scope of the quality management system
4.3.1 Determining the scope of the quality management system – supplemental
4.3.2 customer–specific requirements
4.4 Quality management system and its processes
5 Leadership
5.1 Leadership and commitment
5.1.1 General
5.1.2 Customer focus
5.2 Policy
5.2.1 Establishing the quality policy
5.2.2 Communicating the quality policy
5.3 The organizational roles, responsibilities, and authorities
5.3.1 Organizational roles, responsibilities, and authorities – supplemental
5.3.2 Responsibility and authority for product requirements and corrective actions
6 Planning
6.1 Actions to address risks and opportunities
6.2 Quality objectives and planning to achieve them
6.3 Planning of changes
7 Support
7.1 Resources
7.1.1 General
7.1.2 People
7.1.3 Infrastructure
7.1.4 Environment for the operation of processes
7.1.5 Monitoring and measuring resources
7.1.6 Organizational knowledge
7.2 Competence
7.2.1 Competence – supplemental
7.2.2 Competence – on–the–job training
7.2.3 Internal auditor competency
7.2.4 Second–party auditor competency
7.3 Awareness
7.3.1 Awareness – supplemental
7.3.2 Employee motivation and empowerment
7.4 Communication
7.5 Documented information
7.5.1 General
7.5.2 Creating and updating
7.5.3 Control of documented information
8 Operation
8.1 Operational planning and control
8.2 Requirements for products and services
8.2.1 Customer communication
8.2.2 Determining the requirements for products and services
8.2.3 Review of the requirements for products and services
8.2.4 Changes to product and service requirements
8.3 Design and development of products and services
8.3.1 General
8.3.2 Design and development planning
8.3.3 Design and development inputs
8.3.4 Design and development controls
8.3.5 Design and development output
8.3.6 Design and development changes
8.4 Control of externally provided processes, products and services
8.4.1 General
8.4.2 Type and extent of control
8.4.3 Information for external providers
8.5 Production and service provision
8.5.1 Control of production and service provision
8.5.2 Identification and traceability
8.5.3 Property belonging to customers or external providers
8.5.4 Preservation
8.5.5 Post–delivery activities
8.5.6 Control of changes
8.6 Release of products and services
8.6.1 Release of products and services – supplemental
8.6.2 Layout inspection and functional testing
8.6.3 Appearance items
8.6.4 Verification and acceptance of conformity of externally provided products and services
8.6.5 Statutory and regulatory conformity
8.6.6 Acceptance criteria
8.7 Control of nonconforming outputs
9 Performance evaluation
9.1 Monitoring, measurement, analysis and evaluation
9.1.1 General
9.1.2 Customer satisfaction
9.1.3 Analysis and evaluation
9.2 Internal audit
9.3 Management review
9.3.1 General
9.3.2 Management review inputs
9.3.3 Management review outputs
10 Improvement
10.1 General
10.2 Nonconformity and corrective action
10.3 Continual improvement
2. Annexure of Quality Manual (15 Annexure):
Anx–II Glossary of terms and Definitions
Anx–III Process Flow Chart
Anx–IV Quality Policy
Anx–V Organization Structure
Anx–VI Organization Knowledge
Anx–VII Communication Matrix
Anx–VIII Policy On Anti Bribery
Anx–IX Policy On Employee Code Of Conduct
Anx–X Ethical Escalation Policy
Anx–XI Whistle Blowing Policy
Anx–XII List of Interested parties
Anx–XIII Record Retention Policy
Anx-XIV Internal laboratory Scope
Anx-XV List of Process Owner
3. Procedures (20 procedures):
- PRO/QMS/01 – Document and Data Control
- PRO/QMS/02 – Corrective & Preventive Action
- PRO/QMS/03 – Internal Audit
- PRO/QMS/04 – Management Review
- PRO/QMS/05 – Control of Records
- PRO/QMS/06 – Control Of Monitoring And Measuring Equipment
- PRO/QMS/07 – Risk Management
- PRO/QMS/08 – Training
- PRO/QMS/09 – Contingency Plan
- PRO/QMS/10 – Communication
- PRO/QMS/11 – Failure Mode effect Analysis
- PRO/QMS/12 – Control Plan
- PRO/DND/01 – Design & Development Procedure
- PRO/PRD/01 – Control of Non–Conforming Products and Services
- PRO/MKT/01 – Customer Survey
- PRO/MKT/02 – Contract Review
- PRO/PUR/01 – Purchasing
- PRO/STR/01 – Identification of products
- PRO/STR/02 – Traceability
- PRO/STR/03 – Preservation
4. Process (28 process templates)
- Interaction of Processes PRS/MNT/01
- Managing Calibration and Verification Records PRS/QC/01
- Competences PRS/HR/01
- Employee Motivation & Empowerment PRS/HR/02
- Internal Auditor Competency PRS/QMS/01
- Statutory & Regulatory Requirements (Process to Ensure That Purchased Products, Processes, And Services Conform The Current
Applicable Statutory and Regulatory Requirements in the Country of Receipt ,the country of Shipment and the Customer Identified
Countries of destination) PRS/QMS/02 - Control Of Changes PRS/QMS/03
- Internal Audit Program PRS/QMS/04
- Continual Improvement Process PRS/QMS/05
- Second party audits process PRS/QMS/06
- Review, Distribution and implementation of All Customer Engineering Standard / Specification PRS/MKT/01
- Design & Development Process PRS/DND/01
- Manufacturing Process Design Input Requirements PRS/DND/02
- Product Safety PRS/PRD/01
- Process to identify, Document and Implement Special Characteristics PRS/PRD/02
- Identification and Traceability Process PRS/PRD/03
- Control Of Reworked Product PRS/PRD/04
- Control Of Repaired Product PRS/PRD/05
- Nonconforming Product Disposition PRS/PRD/06
- Problem Solving PRS/PRD/07
- Error Proofing PRS/PRD/08
- Total Productive Maintenance PRS/PRD/09
- Indentify ,Document and Maintain a list of Process Controls, Including Inspection Measuring, Test and Error-Proofing devices that includes
the primary Process Control and Approval Back-Up or Alternate Methods PRS/PRD/10 - Contingency Plan PRS/PRD/11
- Maintenance Objectives PRS/PRD/12
- Supplier Selection Process PRS/PUR/01
- Process to Indentify Outsourced Processes PRS/PUR/02
- Supplier Monitoring PRS/PUR/03
5. Process approach (13 process approach templates)
- E/QMS/02/CSD – Process Flow Chart of Customer Service
- E/QMS/02/DES – Process Flow Chart of Dispatch
- E/QMS/02/DND – Process Flow Chart of Design And Development
- E/QMS/02/ENG – Process Flow Chart of Engineering
- E/QMS/02/MKT – Process Flow Chart of Marketing
- E/QMS/02/MR – Process Flow Chart of Manage Management Representative
- E/QMS/02/PRD – Process Flow Chart of Production
- E/QMS/02/DND(PR) – Process Flow Chart of Process Design
- E/QMS/02/PUR – Process Flow Chart of Purchase
- E/QMS/02/QCD – Process Flow Chart of Quality Control
- E/QMS/02/STR – Process Flow Chart of Stores
- E/QMS/02/SUB – Process Flow for Subcontractor
- E/QMS/02/TRG – Process Flow for Training Activity
6. Exhibits (04 exhibits)
- Exhibit for Skill requirements
- Exhibit for Multi skill requirements
- Exhibit for Document Identification and Codification System
- Exhibit for Defect wise Disposal Of Non–Conforming Products & Services
7. Work Instruction (29 work instruction for production and 03 for Q.C)
- W/PRD/01 – Cincinnati Center Less Grinding machine
- W/PRD/16 – Roundness Tester
- W/PRD/02 – I.B.G. – 3 Bore grinding Machine
- W/PRD/17 – Scar loss Center Less grinding machine
- W/PRD/03 – IBG in Bore Dept.
- W/PRD/18 – Outer Track Honing Machine (Siebu – 1 )
- W/PRD/19 – Inner Track Honing Machine (Siebu – 2 )
- W/PRD/04 – Inner Track in External Dept.
- W/PRD/05 – Outer Track in O/R Dept.
- W/PRD/20 – Bore grinding Machine (Sunrise China – 2 )
- W/PRD/06 – Initial Job Set Up
- W/PRD/21 – I.B.G. – 1 Bore grinding Machine
- W/PRD/22 – I.B.G. – 4 Bore grinding Machine
- W/PRD/07 – inner track grinding machine (gendrone)
- W/PRD/08 – INNER TRACK Grinding Machine (Toyoda)
- W/PRD/23 – Roundness Tester
- W/PRD/09 – Micron – 1 grinding machine
- W/PRD/24 – Outer track Grinding Machine (Toyo O/R – 02)
- W/PRD/10 – NIppy Duplex Surface Grinding Machine
- W/PRD/25 – Outer track Grinding Machine (Toyo O/R – 02)
- W/PRD/11 – Parivartan Surface Grinding Machine
- W/PRD/26 – Outer track Grinding Machine (Toyo O/R – 04)
- W/PRD/12 – Outer Track Honing Machine (Pragati – 1 )
- W/PRD/27 – Tools (Back Plate)
- W/PRD/13 – Inner Track Honing Machine (Pragati – 2 )
- W/PRD/28 – Tools (Quill)
- W/PRD/14 – Profile Projector
- W/PRD/29 – Tools (Shoe)
- W/PRD/15 – Roughness Tester
- W/QCD/01 – Incoming Inspection And Testing
- W/QCD/03 – Final Inspection & Testing
- W/QCD/02 – In Process testing
8. Plan (06 plan templates)
- CAP/01 – Calibration plan
- CNP/01 – Contingency Plan
- CP/01 – Control Plan
- MSA/01 – Measurement system analysis plan
- PP/01 – Preservation plan
- VP/01 – Verification plan
9. Blank sample formats for all the departments (60 sample formats)
- Master List & Distribution List of Documents
- List for Control of Customer Supplied Documents
- Change Note
- Communication Report
- Calibration Status of Instrument / Equipment
- Management review meeting
- Master List of Records
- Risk analysis Sheet
- Quality Objectives Monitoring Sheet
- Preventive Action Report
- Internal Audit Plan / Schedule
- Product / Process Audit Plan / Schedule
- IATF 16949:2016 QMS Clause wise Audit Review Report
- Product Process Audit Check List
- Internal Quality Audit Non– Conformity Report
- PP Quality Audit Non–Conformity Report
- Quality Objective Plan
- Potential Failure Mode Effects Analysis Sheet
- Corrective Action Report
- Process Control Plan
- List of Legal License / certificates
- List of Qualified Internal Auditor and Criteria
- List of External Origin Documents
- List of Applicable Statutory and Regulatory Requirements
- Training Calendar
- Training Attendance Sheet
- Training Need Cum Record Sheet
- Performance Appraisal Report – Functional Heads
- Induction Training Report
- Performance Appraisal Report – Staff
- Job Description And Specification
- Manpower Requirement Form
- Multi Skill Analysis
- Purchase Order
- Annual Purchase order
- Indent and Incoming Inspection Record
- Job Work Contract
- Approved external provider list & Annual purchase order
- Sub Contractor Audit Report
- External Provider Registration Form
- Vendor Rating
- Enquiry / Contract Review Report
- Customers property monitoring Register
- Customer Complaints Report
- List of Customers with Specific Requirements
- Customer Feedback Form
- Disposal of Non–Conforming of Product & Service
- Disposal of Non–Conforming of Product & Service-Customer Returns Good
- Production Plan
- Incoming Inspection & Testing Report
- Final Inspection & Testing Report
- Design And Development Plan
- Design Review Minutes Of Meeting – Stage Wise Report
- Breakdown History Card
- Equipment Wise Preventive Maintenance Check Point
- Preventive Maintenance Schedule
- Packing Report / Slip
- Invoice / Bill
- Gate Pass
- Preservation Assessment Report
- Material Issue Slip
- Goods Receipt Note
10. IATF 16949:2016 Audit Checklist (More than 350 Questions)
11. Sample risk assessment sheet
12. IATF 16949:2016 document compliance matrix
How useful?
- The user can very easily modify the templates according to their products and create the documents for their organization within 3 days.
- Our documents package enables you to change the contents and print as many copies as you need. The user can modify the documents as per their industry and create own documentation for their organization.
- Such excellent documents give total help to users for making the best system. The ready tool kit of more than 350 IATF 16949 Quality management system audit checklist helps the organization to ensure the micro-level system is well established and nothing is missed out.
- Complete demo of total documents with a quick buy option helps the user to understand the list of all documents provided by us.
- Save much time and cost in document preparation.
- Our products are highly sold globally and used by many multinational companies and had provided total customer satisfaction as well as value for money.
- In preparation of document kits; it is been verified and evaluated at various levels of our team and more than 10000 hours are spent in preparation of this documentation kit.
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